Single Screw Dual Die Head Plastic Blown Film Forming Machine

The single-screw double-die blown film machine is a high-efficiency equipment designed for flexible packaging production, integrating advanced technology to meet diverse market demands. Its unique structure allows simultaneous production of two different films, significantly enhancing productivity while ensuring product quality.
  • Screw L/D
    30:1/32:1
  • Gearbox
    180
  • Max output
    160kg/h
  • Screw speed
    10~120r/min
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Downloads
Video
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Product Description

Core Structure & Working Principle

 

  • Single-Screw Extruder: Equipped with a high-performance single screw and barrel, optimized for melting, mixing, and conveying various raw materials (such as LDPE, HDPE, LLDPE, and their blends). The screw features precise pitch and compression ratio design to ensure uniform plasticization and stable extrusion.
  • Dual Die Heads: Two independent die heads are connected to the extruder, each with its own flow channel and adjustable die gap. This design enables the machine to produce two rolls of film simultaneously—either with the same specifications (doubling output) or different thicknesses/widths (meeting mixed orders).
  • Shared & Independent Systems: The extruder and main drive are shared, while each die head is paired with its own cooling air ring, traction unit, and rewinding system. This allows separate control of parameters like cooling speed and traction tension for each film, ensuring individual quality stability.

Product Parameters

Model

DX-700A

DX-900A

DX-1100A

Screw L/D

30:1/32:1

Gearbox

180

180

200

Main motor

30

37

45

Output kg/h

160kg

180kg

200kg

Blower /kw

3

4

4

Up-Traction motor

5.5kw

5.5kw

5.5kw

Total power

35kw

(Average power consumption about 60%)

45kw

(Average power consumption about 60%)

55kw

(Average power consumption about 60%)

Machine size

4000×5200×4800

4000×5.600×4800

5800×5800×6800

Screw speed

10~120r/min

10~120r/min

10~120r/min

Temperature control

3 zones

3 zones

4 zones

Cylinder  cooling

330w×2

330w×2

330w×4

 

Note: Because of technical improvements, machinery appearance , technical parameters may be changed without notice.

Product Features

  • High Productivity: Compared to single-die machines, it can increase output by 80-100% under the same energy consumption, reducing unit production cost.
  • Versatility: Adapts to various raw materials and film specifications (thickness: 0.01-0.15mm; width: 200-1200mm), suitable for producing shopping bags, agricultural films, food packaging films, etc.
  • Space-Saving: Integrates two production lines into one, saving workshop space compared to using two separate machines.

Product Details

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One Screw 2 Die Mold
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For HDPE Embossing Roller (Air Cylinder Control)
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Manual Scree Changer
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Take up Unit
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Wooden Bubble Stability
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Electrical Cabinet

Product Options

DEXIANG film blowing machines are available with a wide range of options. You can choose the most suitable one according to your needs. We will be happy to serve you
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4ways Gravimetric Dossing System
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corona treatment
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double auto winder
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Dryer
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dual-air ring
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EPC system
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Full-automatic winder
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Haul-off oscillation tower

FAQ

Find here Q&A related to Single Screw Dual Die Head Plastic Blown Film Forming Machine customization, service, quality.

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How to choose Single-Screw and Double-Screw Film Blowing Machines

First, align with material & application: Single-screw suits single raw materials (e.g., pure PE) for basic packaging (shopping bags) due to simple structure; double-screw fits mixed/modified materials (filled, blended resins) for functional films (barrier/heat-resistant) via better mixing.

Second, check key parts: Single-screw needs proper L/D ratio (25:1-30:1) for melting; double-screw requires suitable meshing type (tight/loose) for uniform dispersion.

Third, assess performance: Match output to capacity; verify film thickness consistency (single-screw) and material homogeneity (double-screw).

Finally, pick suppliers with timely after-sales to reduce downtime.

How to choose AB Film Blowing Machine and ABA Film Blowing Machine

First, define application scenarios: AB (double-layer co-extrusion) suits basic composite needs (e.g., general packaging with mild barrier) via two different materials; ABA (A=outer layers, B=inner layer) optimizes cost/strength for ordinary uses (e.g., shopping bags) with same outer materials.

Second, check core components: Select wear-resistant screws (e.g., 38CrMoAl) and high-precision dies to ensure stable extrusion and uniform film.

Third, evaluate performance: Match output to production demand; verify film thickness consistency, tensile strength, and transparency—key for quality.

Finally, confirm after-sales & efficiency: Choose suppliers with timely technical support; prioritize energy-saving models to cut long-term costs.

How to choose ABA film blowing machine and ABC film blowing machine?

To choose between ABA and ABC film blowing machines, focus on 4 core factors:

  1. Material Needs: Pick ABA if you only use 2 raw materials (e.g., blending virgin & recycled PE, with recycled material in the middle layer to cut costs). Choose ABC for 3 distinct materials (e.g., adding a barrier layer like EVOH for moisture/oxygen resistance).

  2. Product Function: ABA suits general films (shopping bags, protective films) with basic strength/transparency. ABC is for specialized films (food packaging, medical films) needing enhanced performance (barrier, puncture resistance).

  3. Cost & Complexity: ABA has lower equipment/raw material costs and simpler maintenance. ABC costs more (3 extruders vs. 2 for ABA) and requires more operational expertise.

  4. Production Flexibility: ABA is ideal for large-volume standard films; ABC fits custom, high-value films.

Align your choice with your target film’s function, material types, budget, and production scale.

How can the cooling system of a blown film machine be adjusted?

The cooling system can be adjusted by controlling the air speed and temperature of the air ring. Proper cooling ensures the quality of the film and prevents shrinkage or deformation of the film after molding.

Blown film machines can produce different types of plastic bags such as shopping bags, garbage bags, food bags, courier bags, shrink bags, etc., which are suitable for the packaging needs of various industries.

How to choose the right blown film machine?

When selecting a blown film machine, you need to consider factors such as material type, film thickness, output requirements, accuracy of the control system, and the stability and energy efficiency of the machine.

How do I adjust the film thickness of a blown film machine?

Film thickness can be controlled by adjusting the extruder temperature, the position of the wind ring, and the haul-off speed. Film thickness uniformity can also be optimized by adjusting the airflow and cooling system of the blown film machine.

How can I improve the productivity of my blown film machine?

Efficiency can be improved by using high efficiency motors, optimizing temperature control systems, using high quality raw materials, and regular machine maintenance to ensure smooth operation.

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